Projects

Research you can see, touch and drive.

Simulation and analysis for DRDO laboratories, vehicle and defence engineering with industry, and indigenous test facilities built for the Indian Air Force and Indian Navy.

Programme
Department

33 projects

Tri-Sonic Wind Tunnel

A wind tunnel spanning subsonic, transonic and supersonic regimes — Mach 0.4 to 4 across 30–40 second runs for aerospace-vehicle testing.

KCT facilityAeronautical Engineering

UV Disinfectant Bot

An autonomous robot that sanitises workspaces with UV-C light — built during the COVID-19 pandemic to keep shared spaces infection-free.

KCIRI developmentMechanical Engineering

Reverse Engineering of a Seeker Head Gimbal System

Full reverse engineering of a seeker head gimbal — kinematics, metrology, 3D models and manufacturing drawings for indigenous manufacture.

DRDL, DRDOMechanical Engineering

Development Study of Copper Tulip Liner

Process plan development for a sheet-metal forming route, established through non-linear finite element analysis.

DRDL, DRDOAutomobile Engineering

Thermal & Structural Simulation of an ESM RF LRU Assembly

CFD study of heat dissipation and cooling-fan selection for an RF line-replaceable unit, paired with FEA for structural integrity.

Leads Solutions for CABSMechanical Engineering

Design & Analysis of a Passenger Access Ladder

A variable-height access ladder taken from concept to fabrication — 3D design, structural verification and manufacturing support.

Leads Solutions for CABSAeronautical Engineering

FEA of a Paddy Soaking Tank

Strength and stability verification of an industrial soaking tank across its filling, soaking and discharge cycle.

SKF BoilersMechanical Engineering

CFD Analysis of Flow over and within an Active Antenna Array Unit

Internal and external CFD simulations of airflow around an aircraft-mounted Active Antenna Array Unit.

CABS, DRDOAeronautical Engineering

Engine Installation & Cooling Flow Study on a MALE UAV

Combined internal and external CFD study of cooling requirements and installation losses for a medium-altitude long-endurance UAV.

ADE, DRDOAeronautical Engineering

Performance Improvement of a Micro Propulsion System for UAVs

Design modifications to the turbine and nozzle of a micro gas turbine to raise overall propulsion performance.

KCIRI researchAeronautical Engineering

BLDC Motor & Fuel Pump Design Validation for the ALH

Design and validation of a BLDC motor for the fuel pump used in the Advanced Light Helicopter, verified by CFD and FEA.

AEPL for HALAeronautical Engineering

Structural Analysis of a Hydraulic Press

FEA-based assessment of a hydraulic press carrying very high compressive loads, to establish design safety and improvements.

Industry engagementMechanical Engineering

Reliability Analysis of AEW&C Primary and Secondary Surveillance Radar

Component-level reliability prediction for the line-replaceable units of an airborne early warning and control radar installation.

CABS, DRDOAeronautical Engineering

CFD Analysis of Backflow in a Twin-Screw Pump

Simulation of leakage flow through the internal clearances of a twin-screw pump across its operating range.

Industry engagementMechanical Engineering

Numerical Analysis of a Tri-Sonic Wind Tunnel Nozzle System

Design of a variable Mach number nozzle system spanning subsonic, transonic and supersonic operation, developed through theory and CFD.

DRDL, DRDOMechanical Engineering

Loading Life-Cycle Study of Missile Lugs, Bolts and Inserts

Life-cycle limitation study of the removable lugs and fasteners that secure a store to the fixed wing of a maritime surveillance aircraft.

DRDL, DRDOAeronautical Engineering

Tractor Electrification — Powertrain Integration

A diesel tractor converted to a reliable electric machine for industrial use — powertrain mounts designed, integrated, validated and tested.

Robert Bosch, CoimbatoreMechanical Engineering

Autonomous Campus Utility Vehicle

A driverless campus utility vehicle supporting manual, remote and autonomous modes, built around AI perception, RTK GPS and CAN communication.

KCIRI developmentAutomobile Engineering

All-Wheel Drive & Steering Unmanned Ground Vehicle

An unmanned ground vehicle with drive and steering on every wheel, developed for demanding off-road and defence duties.

Defence programmeMechanical Engineering

Main Rotor Lead-Lag Damper for Helicopters

Indigenous design and development of the main rotor lead-lag damper used on ALH and LUH helicopters, for rotor stability on the ground and in flight.

HALMechanical Engineering

Test Rig for an Injection Timing Device

A purpose-built rig for exercising and verifying the operation of an engine injection timing device.

Industry engagementAutomobile Engineering

Wing Opening and Locking Mechanism

A torsion-spring wing deployment mechanism with a mechanical stopper for secure locking, taken from design through prototype and test.

Artemon Aerospace & Infra, PuneMechanical Engineering

UAV Launcher System

A UAV launcher developed and proven through repeated launch trials across a range of payload masses and inclinations.

Artemon Aerospace & Infra, PuneMechanical Engineering

Suspension, Axle Arm and Hub Assembly for a Tracked Vehicle

Design refinement of a tracked vehicle running-gear assembly, with sealing optimisation and a full manufacturing and acceptance package.

Defence programmeMechanical Engineering

Shock Absorber for All-Terrain Vehicles

Reverse engineering and redesign of a hydro-pneumatic shock absorber, delivered as models and manufacturing drawings.

Industry engagementAutomobile Engineering

Tester for the IL-76/78 Engine Control Unit

The first tester of its kind developed in India for the engine control unit of the IL-76/78 heavy lift aircraft — six units supplied.

5BRD, Indian Air ForceElectronics

Tester for the Aircraft Fatigue Meter

Refurbishment and development of a test set for the aircraft fatigue meter, restoring serviceability for an in-service system.

5BRD, Indian Air ForceElectronics

Repair of the Gun Control Unit of a Fighter Aircraft

Indigenous recovery of obsolete high-value fighter aircraft units — six restored, validated and returned to operational service.

5BRD, Indian Air ForceElectronics

Test Facility for an Aircraft ECS Evaporator Assembly

A facility that simulates the cockpit environment control system to exercise and verify the evaporator assembly.

5BRD, Indian Air ForceMechanical Engineering

Indigenous Test Facility for a Fighter Aircraft Intercom Control System

A ruggedised, mil-grade facility for testing air-to-air and air-to-ground communication equipment — transferred to the Air Force with documentation.

Indian Air ForceElectronics

Test Facility for the Dornier Anticollision Lamp Power Controller

A facility that simulates and verifies the operation of the anticollision lamp power controller fitted to the Dornier.

Indian Air ForceElectronics

Test Facility and Refurbishment — Ejection Seat Actuator Assembly

A laser-based, touch-screen test facility for the ejection seat actuator, paired with refurbishment technology that extends Air Force MRO capability.

5BRD, Indian Air ForceElectronics

Pressure Testing Kit for the Main Gearbox and Engine

Ground support equipment for checking the serviceability of the main gearbox and engine oil cooler, in a compact single kit.

AAEHU, Indian NavyMechanical Engineering
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Research, consultancy, product development or a competency centre of your own — start a conversation with the KCIRI team.